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OptiFlex MANUAL
Product Overview
Brochure

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OptiFlex Full Product
Line Brochure

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OptiFlex-F Manual Fluidizer Unit combines flexibility and economy ideal for medium to
large production runs.

OptiFlex-B Manual Box Unit delivers fast turnaround for small
to medium production runs, and when color change is a critical part
of your powder coating operation.

OptiFlex-S Manual
Stirrer Unit provides improved material handling for difficult-to-fluidize powders and
dry-blended materials.
 

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The OptiSelect Manual Powder Gun has “on-gun” remote control, allowing operators unprecedented flexibility and convenience… to easily meet the exact needs of virtually any coating application.

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The OptiStar Advanced Control Unit offers a simple selection of options, giving operators all the versatility they need for any job… without having to constantly re-adjust and balance many different settings.

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Lightweight OptiSelect Gun weighs less than 19 ounces and contains only two major wear parts.

The OptiFlex offers a broad assortment of standard tips and nozzles to cover even the most demanding set of applications, including metallic powders.

Simple OptiFlow Pump provides uniform powder delivery with only one major wear item, for high reliability and low operational costs.


With the OptiFlex™
Manual Powder Coating Series

  • 100,000 volts of FirstPass Power™ gives you the ability to coat your parts right the first time – every time.
  • OptiFlex “smart” technology stores your application settings for easy recall in any coating scenario.
  • Quick, easy-to-learn procedures reduce training needed to turn operators into manual powder coating experts.
  • “On-gun” remote controls adjust coating mode and powder delivery without requiring operators to turn away from their work.
  • OptiStar™ Advanced Control Unit provides total control flexibility, giving operators a choice between 20 custom programs and 3 preprogrammed settings.
  • Patented Digital Valve Control (DVC), automatically and precisely adjusts all air required for powder coating.
  • Advanced pump technology provides trouble-free, uniform powder delivery time after time.

The OptiSelect™

  • OptiSelect Manual Powder Gun, with an integrated cascade producing 100,000 volts of FirstPass Power™, provides maximum charging at the tip.
  • OptiSelect features “on-gun” remote control, letting operators conveniently select programs and adjust powder delivery.
  • The gun weighs less than 19 ounces, reducing operator fatigue.
  • Ergonomically designed handle provides more comfortable
    in-hand balance and feel for your operators.
  • Isolated powder path ensures proper charging for all powders, including metallics.
  • No powder tube to replace simplifies maintenance, reduces powder velocities, minimizes impact fusion, and enhances transfer efficiency.
  • Field-proven, self-cleaning electrode ensures uniform powder particle charging, optimizing transfer efficiency.
  • Removable nozzles and a quick-release powder hose connector make cleaning and color changeovers fast.

The OptiStar™

  • OptiStar Advanced Control Unit offers custom and preprogrammed settings, giving you versatility for any application.
  • For ultimate flexibility, 20 custom programs allow you to set powder output, air volume, current, and voltage, saving them for recall at any time.
  • When a simpler solution is called for, operators can select one of OptiStar’s 3 preprogrammed settings:
    Flat Parts,maximizes voltage for optimum transfer efficiency.
    Complicated Parts, modifies voltage while holding current for optimum penetration and transfer efficiency.
    Recoat Parts, automatically adjusts voltage and current to the optimum level for recoating previously coated parts.
  • Within the OptiStar, the DVC automatically adjusts all air required for powder coating, keeping the system in control at all times.
  • Rinse air selection buttons ensure correct air volume, keeping the electrode clean and maximizing transfer efficiency.
  • Help code display simplifies operator troubleshooting.

The OptiFlow™

  • Advanced engineering of OptiFlow High Performance Powder Pump ensures uniform powder delivery for every application.
  • Keyed quick-disconnects facilitate fast installation and removal.
  • Only one major wear part keeps spare parts and operational costs exceptionally low.
  • Check valves and plug-in design promote reliability and easy maintenance.
  • Precision-manufactured injector jet stays in place, assuring proper flow every time.
  • Easy-to-clean design requires no disassembly for most color changes.

Why Should I Buy An OptiFlex?

  • With ITW Gema’s OptiFlex Series, you’ve got all you need to power up your productivity... right in the palm of your hand! From the OptiSelect Gun to the OptiStar Control Unit and OptiFlow Pump, every component of the system is designed for total reliability, convenience, and performance.
  • Choose Fluidizer, Box, or Stirrer units. The result is always flexible and consistent high-quality coating of parts and products… with less effort, less operator training time, and fewer things to go wrong all
    along the way.
  • So advanced that it’s incredibly simple, the OptiFlex is truly the practical answer for manual powder coating.
  • Service and Support. In addition to our unique five-year warranty, our products are supported by a dedicated service team. ServiceNet™ is our 24-hour nationwide network of engineers and factory-trained distributors ready to provide you with a high level of local support.